Manufacturing Engineer

• Develop, implement, and optimize manufacturing processes for electrical motors, ensuring compliance with aerospace industry standards. 

• Verify, evaluate, and select manufacturing equipment, tooling, fixtures, jigs, and poka-yoke systems to support production requirements and process robustness. 

• Develop manufacturing layouts, process flow diagrams, line balancing activities, and material flow strategies to optimize manufacturing operations. 

• Conduct time studies, cycle time analysis, takt time calculations, capacity analysis, and bottleneck identification to improve operational efficiency 

• Analyze and improve production workflows, equipment, and tooling to enhance efficiency and reduce costs. 

• Support automation and semi-automation implementation initiatives where applicable. 

Project Management: 

• Lead and support engineering projects from conception through production, including process development, equipment selection, and troubleshooting. 

• Coordinate equipment suppliers, integrators, contractors, and cross-functional teams during equipment development and implementation phases. 

• Support new product introduction (NPI), prototype builds, pilot runs, and production ramp-up activities. 

• Be available for temporary domestic and international travel or relocation assignments based on project and business needs. 

Quality Assurance: 

• Establish and monitor quality control measures to ensure products meet aerospace quality standards and specifications. 

• Support quality department on investigating and resolving quality issues, implementing corrective and preventive actions as needed. 

• Develop and maintain PFMEA, Control Plans, Process Flow Diagrams, SOPs, and Work Instructions. 

• Perform process validations including IQ/OQ/PQ, capability studies, MSA, and SPC implementation where required. 

• Participate in APQP/PPAP activities and manufacturing readiness reviews when applicable. 

Technical Support: 

• Provide technical support and training to production staff to ensure proper operation and maintenance of manufacturing equipment. 

• Troubleshoot and resolve equipment and process issues to minimize downtime and maintain production schedules. 

Documentation and Reporting: 

• Develop and maintain technical documentation, including process instructions, work instructions, and process control plans. 

• Create and maintain manufacturing standards, process specifications, equipment validation documentation, and technical reports 

• Prepare and present reports on process performance, project status, and improvement initiatives. 

Continuous Improvement: 

• Drive continuous improvement initiatives through Lean Manufacturing, Six Sigma, or other methodologies to enhance product quality and operational efficiency. 

• Conduct root cause analysis and implement solutions to address manufacturing challenges and inefficiencies. 

Safety and Compliance: 

• Ensure compliance with safety regulations, environmental standards, and company policies in all manufacturing processes. 

• Promote a culture of safety and adhere to best practices in all engineering and manufacturing activities. 

Technical Attributes and Experience 

• Strong knowledge of manufacturing processes, materials, and equipment used in electrical motor production with experience on equipment validation, process development, and production line implementation. 

• Proficiency in CAD software, such as SolidWorks or AutoCAD, and other engineering tools. 

• Knowledge of Lean Manufacturing principles, line balancing, ergonomics, and poka-yoke implementation. 

• Familiarity with PFMEA, Control Plans, SOPs, Work Instructions, SPC, MSA, and process validation methodologies. 

• Strong analytical mindset with the ability to make technical decisions independently and escalate appropriately when required. 

• Ability to communicate effectively with cross-functional teams and multinational stakeholders, including teams from Japan, Brazil, Mexico, and the United States. 

• Self-motivated individuals with strong ownership mindset, accountability, organization, and adaptability. 

• Strong negotiation, communication, teamwork, and leadership skills. 

Minimum Requirements (proficiency levels aligned to job level)  

• Bachelor’s degree in mechanical engineering, Electrical Engineering, Manufacturing Engineering, or a related field. 

• Advanced degrees or certifications (e.g., Six Sigma Green/Black Belt) are a plus. 

• Minimum of 7 years of experience in manufacturing engineering, preferably in aerospace or a related high-tech industry. 

• Hands-on experience with electrical motor manufacturing processes, including assembly, testing, and quality control. 

• Proficiency in English. Visa and Passport required. 

• Japanese communication skills are highly preferred. Preferred Japanese level: N3 or above. 

• Travel and temporarily relocate domestically or internationally based on project requirements.