IN_RBAI_Assistant Manager-Simultaneous Engineering IN

Company Description

In India, Bosch is a leading supplier of technology and services in the areas of Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. Additionally, Bosch has in India the largest development center outside Germany, for end to end engineering and technology solutions. The Bosch Group operates in India through twelve companies with a combined strength of over 31,500 associates which includes around 15,650 research and development associates.

Bosch Automotive Electronics India Pvt. Ltd. (RBAI) is a 100% subsidiary of Robert Bosch GmbH . Established in 2009, in Naganathapura - Bengaluru, RBAI is primarily focused in manufacturing electronic products for the automotive sector. RBAI has consistently added an average of one product every year resulting in a wide range of products comprising – Engine Control Units (ECU) for both 4W and 2W, Body Control Modules (BCM), ECUs for ABS, DC-DC Converters, iTraMS (Intelligent communication control unit) to name a few. RBAI also produces products for  eMobility like MCU (Motor control Unit), C-Box (Communication Box), VCUs (Vehicle Control Unit), Central gateway modules and is geared up for other futuristic products.  RBAI with its diverse portfolio, not only caters to local markets, but also exports products to all major global customers. The Naganathapura Plant (NhP1)  is seen as a benchmark in Operational Excellence in AE and Bosch India , using an integrated approach of Bosch Production System (BPS) and I4.0. With a young and agile team, RBAI’s mission statement ‘Be RBAI’ (Be Reliable Benchmark Agile Innovative) is a testament to our commitment in providing best in class products and services for its customers.

Job Description

Roles and Responsibilities

• Work close together with product development team, international production plants and other cross functional teams for optimum design of new product for manufacturing and testability for Medium to Large sized projects (M+W) category
• Preparing technical data premises for Medium to Large sized projects (M+W) variant product based on different manufacturing concepts / processes for the cost calculation 
• Understand the result of cost calculation and work on alternatives to reduce the product cost
• Together with CFT perform Cycle time calculation, analysis of bottle neck chart and define the design solution to reduce cycle time
• Estimate the manufacturing line loading, perform the line balancing and plan the line concept accordingly
• Define Manufacturing concept together with CFT
• Co-ordinating for PCB layout design relevant for Robert Bosch manufacturability
• Participate in the Quality Gate of the Product
• Co-ordination with sample shop for the trails, initial tooling concept and timely delivery of samples
• Organize Design for Manufacturability and Assembly (DFMA) workshop for new product development with Medium to Large sized projects (M+W) variant
• Drive for implementation of Robert Bosch- Product Guidelines - PGL (ex: Lean concepts, Scaling, VSD)
• Preparation of Manufacturing and Design guideline document and approval from CFT
• Co-ordination to release standard specification needed for series production
• Prepare detail technical premises for NPV calculation to compare different concepts
• Technical coaching and mentoring new trainees

Qualifications

BE/B.Tech – in Mechanical Engineering / Electronics Engineering with 6-10 Years relevant experience new product development /introduction from Electronics Manufacturing Industry.

Preferable from Automotive Electronics Industry

Additional Information

• Good understanding on electronic product manufacturing ( in SMT and Final assembly area) in automotive sector    
• Good knowledge in Manufacturing assembly line concepts like automatic, manual
• Good knowledge on Manufacturing processes like Soldering Milling, Dispensing, Screwing, assembly and inspection systems
• Experience in implementation lean line concepts
• Knowledge on Product cost calculations and cost analyzation based on influencing factors
• Knowledge on PCB layout requirements for ECU manufacturability
• Knowledge on GD&T and Tolerance calculation
• Knowledge on Quality tools, capability studies (Cp,Cpk)
• Proactively incorporates user/ customer feedback to improve deliverables. Takes accountability and ownership for the decisions of self and others and any outcome thereof
• Displays willingness to experiment with new ideas. Balances conflicting demands of complex, high-pressure situations with courage and foresight
• Convincingly presents own ideas and concepts to different target audiences.
• Demonstrates basic functional knowledge and applies it skillfully
• Drives cost-effective results