Senior Manufacturing Engineer
Bloom EnergyAt Bloom Energy, our vision for a world powered by clean, reliable, and affordable energy is more than just a dream—we’re making it reality.
For over two decades, we’ve been at the forefront of the global energy transition, pioneering solutions that empower critical industries to thrive in a rapidly digitizing, energy-intensive world. From revolutionizing power for AI-driven data centers to ensuring resilience for hospitals, electric grids, manufacturing facilities, and utilities, our solid oxide fuel cell (SOFC) and solid oxide electrolyzer (SOEC) technologies are redefining what’s possible by delivering energy abundance for all. With more than 30,000 fuel cell modules deployed worldwide, we are the trusted partner for Fortune 100 companies and innovators alike. Our cutting-edge solutions enable unparalleled “time-to-power” capabilities, reliability, and sustainability, ensuring our customers remain ahead in a world where soaring energy demand and intensifying energy scarcity are rapidly becoming the new norm.
At Bloom, we thrive on collaboration, bold thinking, and relentless innovation. We believe that, together, we can create a brighter, more sustainable future while tackling the most pressing challenges of the 21st century.
Be a driving force in our transition to a high‑volume, smart, and connected factory. As a Senior Manufacturing Engineer, you will support the transformation of our operations from low‑volume, manual assembly to scalable, automated production lines powered by advanced data and digital systems. Working closely with a modernization partner and cross‑functional teams, you will implement next‑generation manufacturing processes—leveraging best‑in‑class technologies such as machine vision, operator guidance systems, and advanced data analytics—to elevate throughput, quality, and cost efficiency. This role will report to Senior Manager, Manufacturing Engineering and is based in Newark, DE. This is a fully on-site, in office role.
Role and Responsibilities:
- Drive projects that transition manual assembly lines into automated and fully connected systems, ensuring robust process control at every stage.
- Lead the debugging of the pilot line till it meets the yield, cost and throughput requirements.
- Prepare documentation, control plans, and validation protocols to support high-volume production rollout of the integrated manufacturing solution.
- Partner internally with IT, Operations and equipment engineering to ensure seamless integration of hardware, software, and human workflows.
- Define critical process parameters, implement real-time monitoring/reporting to deliver actionable insights for process optimization and predictive control.
- Deploy machine vision systems for inspection, connected torque tools for precision fastening, and intelligent operator guidance platforms to enhance consistency and reduce variability.
Skills and Experience:
- Bachelor’s degree in mechanical engineering, electrical engineering, computer engineering, mechatronics, or a related discipline; master’s degree preferred.
- 2–3 years of experience in mid to high volume assembly-line manufacturing environments, with a focus on process design and optimization.
- Hands-on experience with machine vision systems for inspection and defect detection, connected torque tools, and sensor-enabled fixtures.
- Proven track record in managing modernization projects, coordinating vendors, and leading cross-functional teams in fast-paced environments.
- Prior experience applying AI/ML applications for defect detection, anomaly prediction, and throughput optimization.
- Proven team player with the ability to influence and collaborate across functionally to drive complex factory transformations from concept through sustained execution.
Physical Requirements:
- Must be able to wear required Personal Protective Equipment (PPE) in designated areas.
Bloom Energy is an equal opportunity employer and makes employment decisions on the basis of merit. We are committed to compliance with all applicable laws providing equal employment opportunities. All qualified applicants, will receive consideration for employment without regard to race, sex, color, religion, national origin, protected veteran status, or on the basis of disability. Bloom Energy makes reasonable accommodations, consistent with applicable laws, for the known physical or mental limitations of an otherwise qualified applicant or employee with a disability, who can perform the essential job functions, unless undue hardship would result.
At Bloom Energy, we are committed to supporting the well-being of our employees and their families. Our comprehensive benefits package for eligible employees includes competitive Medical, Dental, and Vision plans with a large employer contribution, a 401(k) Retirement Plan with company match, generous Mental Health Support services, Legal services, virtual Physical Therapy access, and Fertility & Family Forming benefits.
Bloom Energy is committed to fair and equitable compensation practices. The total compensation for this position includes standard company benefits and is based on various factors including, but not limited to, relevant skills and experience.